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Equipment Health Management and Intelligent Analysis System

Equipment Health Management and Intelligent Analysis System

 
The equipment health management and intelligent analysis system based on the sensing technology, wireless transmission technology, computer technology and other technologies is used for online operation monitoring, analysis, warning and alarm of equipment within the whole lifecycle, by collecting the vibration and temperature parameters of rotating equipment, thereby ensuring the stable and healthy operation of equipment.
 
案例描述

 

Equipment Health Management and Intelligent Analysis System

 

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The equipment health management and intelligent analysis system based on the sensing technology, wireless transmission technology, computer technology and other technologies is used for online operation monitoring, analysis, warning and alarm of equipment within the whole lifecycle.

 

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The system monitors underground rotating equipment in mines. It mainly consists of: 1) roller, motor and reducer (CST) of the belt conveyor; 2) motors, reducers and pump stations of three units for mining; 3) compressed air fans, water pump houses, etc. A failure analysis model is established for underground equipment.

 

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In the system, equipment maintenance has been upgraded from manual inspection to real-time online monitoring, which not only improves the monitoring efficiency and accuracy, but also achieving the goals of labor replacement with machinery and labor reduction by automation, in order to lay a solid foundation for smart mines.

 

 

Topology

 

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System Features
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Easy installation
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Long service life
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Adjustable parameters
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Wireless structure and large capacity
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Diverse and advanced algorithms
 
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Intelligent monitoring and warning
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Data storage in the case of network disconnection and retransmission after network recovery
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Integrated sensor
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High sensor protection level
 
 
 
 

 

Typical Applications

 
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With the development of industrial production and the improvement of equipment modernization, mechanical and electrical equipment of coal mines plays a more and more important role and have increasing impact on the production of coal mine enterprises. For the mechanical and electrical equipment management of modern coal mines, it is a critical research topic to properly manage such equipment, reduce equipment maintenance costs, improve the equipment reliability and prolong the equipment life.

The equipment health management and intelligent analysis system of Yiri has been deployed in one mine of Shendong Coal Group. It is simple, stable and reliable, thus greatly saving labor and materials required for repeated setup of wired data collectors during underground equipment temperature and vibration monitoring. The condition monitoring technology is applied to analyze equipment operation and identify faults at an early stage, so that appropriate preventive measures are taken actively to eliminate faults at the early stage, reduce the downtime, enhance the reliability of equipment operation and extend the operation cycle of equipment.

关键词:
Equipment Health Management and Intelligent Analysis System

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